From Wood to Finished Product: 11 Steps in Making a Quality Sofa

Every custom sofa is the result of dozens of precise and deliberate steps.

At MIGLIO 5792, we believe that design and craftsmanship are equally important.

Below are the 11 key stages that reveal how a high-end custom sofa comes to life — from raw wood to refined artistry.

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Wood Selection – The First Step of Precision

Each frame is crafted from FSC-certified larch wood sourced from sustainable forests system.  Every batch undergoes moisture-content testing and structural screening to ensure stability, durability, and flawless appearance.

Wood Drying – Moisture Control Defines Longevity

The wood is naturally conditioned in temperature- and humidity-controlled chambers for several weeks.  This process prevents warping, cracking, or mold — a decisive step that determines the furniture's lifespan.

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Cutting & Shaping – Precision Begins Here
Through CNC precision cutting combined with manual inspection, each dimension is kept within a ±0.2mm tolerance. Every grain direction and joint follows both mechanical logic and aesthetic balance.
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Frame Assembly – The Structural Core
Frames combine reinforced metal fasteners with traditional mortise-and-tenon joinery, achieving both strength and visual refinement. Each frame undergoes load-bearing and vibration tests to ensure long-term stability.
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Sanding & Trimming – Handcrafted Smoothness

Every seam, curve, and edge is hand-sanded 5–7 times to achieve a smooth, flowing finish. This meticulous attention to detail defines the tactile quality of the final piece.

Elastic System Installation – The Foundation of Comfort

Each sofa design integrates 5&7cm elastic webbing, φ0.5mm steel wire, and φ3.8mm sinuous springs. This configuration determines the sofa's exceptional support and suitable resilience.

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Foam Cutting & Layering – Science Behind Softness
Cushioning support foams (30–50kg/m³) are layered by zones of varying density,balancing firm support with enveloping comfort. The result is an upholstered sofa crafted for enduring ergonomic comfort.
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Fabric Customization & Cutting – The "Second Skin"
We select high-quality, sustainable brand fabrics that combine excellent texture, breathability, and safety. Through digital typesetting and automated cutting processes, high-precision pattern control is achieved while minimizing material waste.
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Sewing & Upholstery – The Warmth of Handcraft

Each stitch is completed by artisans with over 10 years of experience, using German Dürkopp industrial sewing machines for accuracy and consistency. Every seam reflects the warmth and precision of true craftsmanship.

Final Assembly & Inspection – Uncompromising Quality Control

Every sofa undergoes 5 rigorous inspections: surface uniformity, structural stability, seating comfort, dimensional accuracy, and accessories integrity. Even the slightest imperfection must be return to the original process correction.

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Packaging & Delivery – Protecting Perfection in Transit

Each piece is protected with custom pearl-cotton padding, reinforced corner guards, and heavy corrugated boxes to ensure 0 damage during transport and installation.

From Raw Material to Art

Each process embodies the dedication and mastery of MIGLIO 5792's craftsmen. It is through these invisible details that a sofa furniture transcends function —becoming a lasting work of art within any living space.

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